NC Programmer based at Bangalore

Job Description:

CAM Programming & Simulation
• Generate complex 5-axis toolpaths using CAM Software.
• Validate NC programs through Veri cut machine simulation to ensure collision-free and optimized machining.
Post Processor Development
• Develop and customize post processors for multi-axis CNC using Siemens NX or CAM-POST tools.
• Ensure accurate G-code generation aligned with machine kinematics and controller specifications.
Continuous Improvement Projects
• Lead cost-reduction initiatives by optimizing cutting strategies and minimizing consumable usage.
Part Prove-Out & Operator Guidance
• Support machine operators during first part prove-out, ensuring adherence to setup sheets and machining parameters.
FAIR & PPAP Documentation
• Guide the team in preparing First Article Inspection Reports (FAIR) and Production Part Approval Process (PPAP) documentation, including measurement strategies and control plans.
Non-Conformance Management
• Investigate and resolve manufacturing non-conformances, implementing corrective and preventive actions (CAPA) to maintain quality standards.
Tooling & Fixture Development
• Select appropriate cutting tools and design fixtures for various CNC machines to ensure stability, repeatability, and precision.
Material Expertise
• Handle and machine high-performance materials such as Inconel, Titanium, Copper, and Stainless Steel, with a focus on tool life and surface integrity.

Process Planning & Risk Management
• Develop detailed process plans and lead APQP (Advanced Product Quality Planning) and PFMEA (Process Failure Mode and Effects Analysis) activities to mitigate risks and ensure robust manufacturing processes.