QC Inspector for Transmission Tower Fabrication, Kutch

Job Description:

Quality Inspector - Transmission Tower Fabrication
Job Summary The Quality Inspector is responsible for ensuring that all steel components and
fabricated sections for transmission line towers meet the required specifications, engineering
drawings, and industry standards (e.g., ASCE, IEC, IS, and customer specifications). This role involves
conducting multi-stage inspections, from raw material receipt through to final galvanization and
material staging, to prevent defects and ensure the structural integrity and longevity of the final
product.

Key Responsibilities
1. Raw Material Inspection (Incoming Quality Control)
 Inspect incoming raw materials (steel plates, angles, channels, bolts, nuts, washers, etc.) for
quantity, size, quality, and grade compliance with purchase order, material specifications,
and relevant standards (IS 2062/BS EN 10025).
 Verify Mill Test Certificates (MTCs) for chemical composition and mechanical properties.
 Conduct dimensional checks and visual inspection for surface defects like laminations,
cracks, rust, or excessive scale.
2. In-Process Fabrication Inspection
 Cutting and Punching/Drilling: Check component dimensions, hole sizes, pitch, and edge
preparation against approved fabrication drawings and cutting lists.
 Marking: Verify the accuracy of part numbers and legibility of permanent markings on all
components.
 Welding Inspection:
o Inspect weld preparations and ensure proper fit-up and alignment.
o Witness and monitor welder qualifications and adherence to approved Welding
Procedure Specifications (WPS).
o Perform visual inspection of completed welds for defects (e.g., undercut, porosity,
cracks).
o Coordinate and witness Non-Destructive Testing (NDT) methods, such as Magnetic
Particle Inspection (MPI) or Ultrasonic Testing (UT), as required.

 Assembly/Trial Erection: Witness and inspect the trial assembly of tower sections to verify
all components fit correctly with zero tolerance for field modification and ensure
dimensional accuracy of the overall structure.
3. Surface Treatment and Final Inspection
 Galvanization: Inspect the pre-treatment process and thickness/adherence of the hot-dip
galvanized coating according to specifications (IS 4759/ASTM A123) using a coating
thickness gauge.

 Conduct a final visual and dimensional inspection of all finished and galvanized members
before packing.
 Verify the final quality and quantity of all components, including fasteners and accessories,
before dispatch.
4. Documentation, Reporting, and Compliance
 Document all inspection and test results accurately in inspection reports, logs, and quality
documentation.
 Issue Non-Conformance Reports (NCRs) for rejected materials or parts and coordinate with
production to implement corrective and preventative actions (CAPA).
 Maintain a complete and organized quality dossier for each tower project, including material
traceability, inspection records, and test certificates.
 Ensure all fabrication and quality processes adhere to Quality Management System
(ISO 9001) procedures and client requirements.

Desired Profile / Criteria / Skills :

Qualifications and Skills
Required Qualifications
 Education: High School Diploma/GED required; Associate’s Degree or Technical Certification
in Quality Control, Mechanical Engineering, or a related field preferred.
 Experience: Minimum 2−4 years of experience as a Quality Control Inspector, specifically
within a heavy steel fabrication, structural, or transmission tower manufacturing
environment.
 Certification (Preferred): Relevant certifications such as ASNT Level II in MPI or UT, or an
ASQ Certified Quality Inspector (CQI).
Technical Skills
 Blueprint and Specification Reading: Expert ability to read and interpret complex
engineering drawings, welding symbols, and technical specifications for tower components.
 Measurement Tools: Proficiency in using precision measuring instruments such as calipers,
micrometers, tape measures, gauges, and protractors.
 Standards Knowledge: In-depth knowledge of relevant national and international
standards for steel grades, structural fabrication, welding, and galvanization (e.g., AWS D1.1,
ISO standards).
 Testing: Experience with both visual inspection and coordinating/witnessing Non-
Destructive Testing (NDT).
Core Competencies
 Attention to Detail: Meticulous and detail-oriented approach to identifying minute flaws
and deviations.

 Problem-Solving: Analytical ability to determine the root cause of quality issues and propose
practical solutions.
 Communication: Excellent written and verbal communication skills to clearly report findings
and collaborate effectively with production teams and project managers.
 Safety: Strong commitment to adherence to all on-site safety procedures and